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Mounting IOTA-NR24 units

Up to three (3) IOTA-NR24 units can be fixed on the MCAR-02 with eight ground screws and two power screws (24V and COM) each. 24Vdc power must be connected to the MCAR-02 on the power rails using M5 screws.

Mounting Carrier (36 inch)

The MCAR-03 is a carrier that can be screwed on any flat surface. The MCAR-03 can carry two IOTA-R24 assemblies that can each carry two RUSIO-3224 modules. The “MCAR-03 – top and front view” on the next page shows the physical appearance and the coordinates of the four mounting holes

The MCAR-03 consists of:

A metal profile

Two plastic cover plates

A ground rail with 16 ground connection screws

Two power rails with M5 holes (+24 V and 0 V)

Eight mounting holes (6.35 mm diameter)

Mounting an IOTA-R24

Up to two IOTA-R24 units can be fixed on the MCAR-03 with ten ground screws and two power screws (24 V and COM) each.24 VDC power must be connected to the MCAR-03 on the power rails using M5 screws.Honeywell CC-PAOH01 51405039-175 | High-Precision Analog Input Module for Industrial Automation

Mounting IOTA-NR24 units

Up to three (3) IOTA-NR24 units can be fixed on the MCAR-03 with 22 ground screws and two power screws (24 V and COM) each. Three PDIO01 modules can be fixed to the IOTA-NR24 units.

24 VDC power must be connected to the MCAR-03 on the power rails using M5 screws.

Technical data

General info about chassis

Safety Manager is installed in a cabinet, as described in Cabinet. A cabinet contains the Control Processor modules and the IO modules, which are placed in several chassis:

All Control Processor modules are placed in a Control Processor chassis

All non-redundant IO modules are placed in one or more IOCHAS-0001S or IOCHAS-0002S or IOCHAS-0003S chassis.

All redundant IO modules are placed in one or more IOCHAS-0001R or IOCHAS-0002R or IOCHAS0003R chassis.

A chassis consists of a metal housing, in which the modules, busses and backplanes are placed. The details are described separately for each type of chassis in this chapter.

The housing of a Controller chassis differs from the housing of an IO chassis.

CPCHAS-0001

Chassis for redundant or non-redundant Controller (Safety Manager)

General

The Controller chassis CPCHAS-0001 is used to contain the Control Processor modules. Each Safety Manager has one Controller chassis. The Controller chassis is generally located at the top position in the cabinet, and the IO chassis at lower positions.

A Controller chassis contains the following components:

Controller housing

Controller backplane

Controller housing

The Controller housing has been designed specifically for Safety Manager. It is a 19″ housing that is open at the front and covered at the back.

Control Processor modules are placed in the chassis through the front of the housing with the use of module guides, which are located at the bottom and top plate of the housing.

The modules are locked in the chassis with the quarter turn fasteners, located below the module-grips.

The below figure shows the front of a filled redundant Controller chassis.

The back of the housing is covered by a magnetically locked back cover plate, which can be swung upwards to reveal the Controller backplane.

Cables must be tie-wrapped to one of the three horizontal bars at the back of the housing, to lead them towards the side of the chassis.

The top bar is reserved for the 24V-supply and 24V-signal wires/cables.

The middle bar is reserved for the communication cables.

The bottom bar is reserved for the 5V and Watchdog cables (WdPx and 5V-x).

The below figure shows the back of an empty Controller chassis.

Location of Control Processor modules

The Controller chassis CPCHAS-0001 contains all Control Processor modules.

The below table shows the location of the Control Processor modules in a non-redundant and a redundant Controller (as seen from the front of the cabinet). As you can see, all Control Processor modules are doubled in a redundant Controller configuration, with the exception of the Battery and Key switch module, which is shared by both Control Processors.

CPU1 the processor module of the first Control Processor

QPP-0002 Quad Processor Pack QPP-0002

COM1.1 the first communication module of the first Control Processor

USI-0002 Universal Safety Interface, or FX-USI-0002

BLIND-COM Dummy Communication Module BLIND-COM

COM1.2 the second communication module of the first Control Processor

USI-0002 Universal Safety Interface, or FX-USI-0002

BLIND-COM Dummy Communication Module BLIND-COM

PSU1 the power supply module of the first Control Processor

PSU-240516 Power Supply Unit 24/5 V DC, 16A PSU-240516

BKM the battery and key switch module of (both) Control Processor(s)

BKM-0001 Battery and Key switch Module BKM-0001

CPU2 the processor module of the first Control Processor

QPP-0002 Quad Processor Pack QPP-0002

COM2.1 the first communication module of the second Control Processor

USI-0002 Universal Safety Interface, or FX-USI-0002

BLIND-COM Dummy Communication Module BLIND-COM

COM2.2 the second communication module of the second Control Processor

USI-0002 Universal Safety Interface, or FX-USI-0002

BLIND-COM Dummy Communication Module BLIND-COM

PSU2 the power supply module of the second Control Processor

PSU-240516 Power Supply Unit 24/5 V DC, 16A PSU-240516

In case of a non-redundant Controller, the unused positions in the Controller chassis (CPU2, COM2.1, COM2.2, and PSU2 are covered by an BLIND-CPS plate (see Figure 6-2). For each Quad Processor Pack, room is provided for two communication modules in the Controller chassis. The below table shows possible locations for different combinations of communication modules.
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Product Specifications

Interconnect Assemblies

Trident baseplates within a single I/O column are connected by Interconnect Assemblies that carry I/O messages and logic power across the baseplates. The MP Interconnect is connected to an I/O baseplate, and the I/O Interconnects are connected to other I/O Baseplates.

MP Interconnect Assembly

Physically, an MP Interconnect Assembly consists of a small passive PCB in a molded plastic housing with two DIN-C 96-pin male connectors. The assembly is attached to the top or bottom of an MP Baseplate in order to connect adjacent I/O Baseplates. The MP Interconnect Assembly also is used on AI and AO HART Baseplates because they are the same size as MP Baseplates.

I/O Interconnect Assembly

Physically, an I/O Interconnect Assembly consists of a small passive PCB in a molded plastic housing with two DIN-C 96-pin male connectors. The assembly is attached to the top or bottom of an I/O baseplate in order to connect other I/O Baseplates.

Required Accessories

The following accessories are required to protect Trident components from dust, liquids and corrosive atmospheres:

• End caps

• Terminal covers

• Slot covers

End caps protect the top and bottom of each end-of-column baseplate and serve as a card guide. They are available for both MP Baseplates and I/O Baseplates.

Terminal covers protect any terminals on a baseplate that are not connected to field wiring.

Slot covers protect unused baseplate slots.
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Procedure to Set the Date and Time-T9110

1. Unlock the RTC Read variable so it turns FALSE.

2. Select each RTC Program Rack variable and enter the date and time values.

3. Toggle the RTC Write variable TRUE then FALSE to write the new date and time setting to the processor.

4. Lock and force the RTC Read variable to TRUE.

5. The RTC Status rack now displays the new date and time of the processor.

6. Unlock all the RTC Control variables.

Install I/O ModulesICS TRIPLEX T9110 Industrial Control Module

Do the following:

• Before inserting a new I/O module, examine it for damage.

• The identification labels on the sides of the I/O module will be hidden when the module is installed. Therefore before installation write down the location of the module and the details shown on the label.

Installation

1. Examine the coding pegs on the termination assembly and make sure that they complement the sockets on the rear of the new I/O module.

2. Place the I/O module on to the dowel pins on the T9300 I/O base unit. Make sure the slot on the head of the module clamp screw is vertical and then push the module home until the module connectors are fully mated with the I/O base unit and termination assembly connectors.

3. The locking screw requires a quarter turn clockwise to lock. Use a broad (9mm) flat blade screwdriver to lock the clamp screw. The locking screw acts as a power interlock device and must be in the locked position when poweris applied otherwise the module will not be configured.

Install T9310 Expansion Cables

Use T9310 expansion cables to connect additional groups of T9300 I/O base units.

The ferrites supplied with the expansion cable are snap on components. Fit the ferrites 50 mm (2 in.) from each end and secure with cable ties either side of the ferrites.

Connect Expansion Cable between T9100 Base Unit and T9300 I/O Base unit (I/O Bus2)

1. Connect the expansion cable to a T9100 processor base unit for an I/O Bus 2 connection.

• Insert a cable socket assembly into the left hand connector of the T9100 processor base unit.

• Secure the socket assembly by inserting the two M3 socket cap screws.

• Tighten the screws with a 2.5 mm Allen key.

• Install the cable to the socket assembly and tighten the retaining screws by hand.

2. Insert the free end of the expansion cable into a right hand socket of a T9300 I/O base unit.

• Insert a cable plug assembly into the right hand socket of the processor or I/O base unit.

• Secure the plug assembly by inserting the two M3 socket cap screws.

• Tighten the screws with a 2.5 mm Allen key.

• Install the cable to the plug assembly and tighten the retaining screws by hand.

1. Connect the expansion cable between a T9100 processor base unit (or a T9300 I/O Base unit) to a T9300 I/O base unit.

• Insert a cable plug assembly into the right hand socket of the processor or I/O base unit.

• Secure the plug assembly by inserting the two M3 socket cap screws.

• Tighten the screws with a 2.5 mm Allen key.

• Install the cable to the plug assembly and tighten the retaining screws by hand.

2. Connect the free end of the expansion cable to the left hand plug of an I/ O base unit using a cable socket assembly.

• Insert a cable socket assembly into the left hand connector of the T9300 processor base unit.

• Secure the socket assembly by inserting the two M3 socket cap screws.

• Tighten the screws with a 2.5 mm Allen key.

• Install the cable to the socket assembly and tighten the retaining screws by hand.

Fault Reporting Reference Information

Each module has a set of front panel status indicators. The function and meaning of these indicators related to each module is as follows:

Status Indicators on the T94xx Series Input and Output Module

Power Distribution and First Power Up

The power distribution and first power up verifies that the power distribution circuits function as designed and as detailed in the drawings. It shows the correct voltages are appearing, and only in the correct places. It also provides an opportunity to verify correct operation of any power indicators outside the controller itself.

Do the following:

1. Make sure all modules are removed.

2. Trip all circuit breakers and disengage all power distribution fuses and field fuses.

3. Apply power to the incoming power terminals.

4. It is good practice to switch on power supplies to field devices before supplies to the controller. Devise a formal sequence in which to switch on individual circuits.

• In sequence, check each circuit breaker orfuse for zero volts on the destination side, and then close the circuit breaker or fuse and verify that the appropriate voltage appears.

• Check that any associated power indicator is lit.

• As each circuit breaker is tested, leave the breaker in the ‘on’ position so that any unwanted connection between different power circuits can be detected.

5. Trip and re-instate each circuit breakerin turn and verify the correct circuits are isolated and restored. Similarly disengage and replace each fuse and verify the associated circuits.

6. At the same time verify correct operation of any power indicators supplied with the system.
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GM unveils new high-performance Cadillac Lyriq, plans to lead luxury electric vehicle sales by 2025

DETROIT — General Motors on Thursday unveiled an $80,000 all-electric Cadillac Lyriq performance version as the Detroit automaker aims to become the best-selling luxury electric vehicle brand in the U.S. this year.

Cadillac hopes to achieve that goal with an expanding lineup of electric vehicles, such as the high-performance Lyriq-V, Escalade IQ SUV and the upcoming entry-level Optiq crossover.

“We will position Cadillac as the best-selling luxury electric vehicle brand in the U.S. in 2025. Let me repeat that: the best-selling luxury electric vehicle [brand] in 2025,” Cadillac Vice President John Ross said at a news conference. “There’s no limit to what we can do in the luxury electric vehicle space.”

But the “luxury” space may not be as clear-cut as it seems. Cadillac said after Ross’ comments that it won’t include Tesla in its lineup Cadillac is positioning itself as a “luxury” automaker, even though some of its products are priced in the same ballpark as some of its rivals. A brand spokesman said Cadillac lists brands such as Audi and Mercedes-Benz as its core competitors.

“There are a few models in the Tesla lineup that may fit the luxury positioning, but they still incorporate some interesting elements into the brand,” Ross said.

In addition to Tesla, which is far ahead in the US electric vehicle market, Cox Automotive reported that Cadillac sold nearly 30,000 electric vehicles last year, just behind BMW’s approximately 51,000. Audi and Mercedes-Benz also have sales close to Cadillac. In contrast, Cox estimates that Tesla sold more than 633,000 electric vehicles in the United States last year.

Historically, the auto industry has been made up of “mainstream” brands such as Chevrolet and luxury brands such as Cadillac. But today, many brands, including Cadillac and Tesla, offer vehicles across a wide range of prices.

Tesla’s pricing ranges from about $42,500 for the Model 3 sedan to about $100,000 for vehicles like the Cybertruck and Model S Plaid. By comparison, Cadillac’s electric vehicles, once available, are expected to range in price from $54,000 for the Optiq to more than $150,000 for the Escalade IQ. Cadillac also offers a custom car, the Celestiq, for more than $300,000.

For reference, Kelley Blue Book reports that the average transaction price for a new electric vehicle was $55,544 at the end of last year. That doesn’t include consumer EV incentives, such as a federal tax credit of up to $7,500.

Cadillac expects to have five electric vehicles on the market by the end of the year, compared to three currently. That would put it on par with Tesla’s number of electric vehicles, but Tesla’s share of the U.S. electric vehicle market was still estimated to be close to 50% last year

As for the Lyriq-V, Cadillac says it will have about 615 horsepower, 650 foot-pounds of torque and a 285-mile range on a full charge. 0-60 mph acceleration is expected to be as fast as 3.3 seconds.

The Lyriq is Cadillac’s first mass-produced electric vehicle and is included in its high-performance V-Series model. The Lyrq-V is generally similar to the regular model but includes unique badging and enhanced performance parts and other accessories to improve driving dynamics.

GM says the Lyriq-V will start at $79,995 and will be sold in the U.S., Canada and other countries, with production to begin in early 2025 at GM’s Spring Hill manufacturing plant in Tennessee.
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Honeywell Debuts at China Gas Expo to Promote Digital Transformation of Urban Gas with Innovative Technologies

Honeywell brought a series of innovative technologies to the 25th China International Gas, Heating Technology and Equipment Exhibition (hereinafter referred to as the Gas Exhibition) (Booth No.: Hall 2 2T028), showcasing the company’s full value chain solutions in the field of urban gas, helping the digital and intelligent development of urban gas, and promoting the low-carbon transformation of the industry and China with innovative technology.

At this year’s Gas Exhibition, Honeywell brought three innovative products and mature solutions to the exhibition, including iterative M.Sonic® medium and low pressure ultrasonic gas flowmeters, smart gas-urban gas autonomous solutions, and Honeywell natural gas metering and pressure regulation solutions series products:

– Iterative M.Sonic® medium and low pressure ultrasonic gas flowmeter is an update and upgrade after its launch in 2020. The product adopts the leading technology of natural gas metering, integrates temperature and pressure sensors, and has the function of volume corrector. It can quickly and accurately measure and analyze pipeline gas, further improve the operational efficiency of gas pipelines, help improve the accuracy and reliability of urban gas measurement, and reduce the full life cycle cost of natural gas flowmeters in the global urban gas industry.

– Smart Gas – City Gas Autonomous Solution is a one-stop solution for the entire industry chain provided by Honeywell for the digital transformation and upgrading of the natural gas industry, including city gas load forecasting, pipeline pressure and gas loss solutions, city gas safety and natural gas metering equipment diagnosis (Measurement IQ). Customized solutions can be provided according to the needs of customers at different stages to help improve operational capabilities and promote the digital development and transformation of gas.

– Honeywell can provide a complete metering solution, including flow computers or EVC (Electronic Volume Correction) gas volume correctors, gas analyzers and ultrasonic flow meters, which can be pre-designed and installed in a complete skid when needed. In addition, Honeywell has various pressure regulating products and combined solutions that can be adjusted from ultra-high pressure to low pressure.

In recent years, with the continuous growth of China’s natural gas consumption demand, China’s city gas industry has also continued to transform and upgrade, and has been developing towards intelligence, informatization, more predictability and safety. “We are very pleased to introduce Honeywell’s advanced research results in the field of gas process control through the professional platform of the Gas Exhibition, and to demonstrate the company’s unremitting efforts to actively assist the digital transformation of gas and promote the sustainable development of the industry. Facing the future, Honeywell will seize the opportunity of the rapid development of urban gas and use technological innovation to safeguard the implementation of urban gas technology.”

Focusing on the development of cutting-edge technologies for gas metering, Honeywell continues to innovate technology for M.Sonic® medium and low pressure ultrasonic gas flowmeters.2022 In 2017, Honeywell launched a new integrated product with a built-in rectifier, which together with some split products meet the different needs of customers. At the same time, in order to solve the technical problem that the ultrasonic flowmeter cannot be installed at the rear end of the pressure regulator due to noise interference, Honeywell has developed a small dedicated noise reducer, so that the M.Sonic® medium and low pressure ultrasonic gas flowmeter can be directly installed at the rear of the pressure regulator in the pressure regulating cabinet, which effectively broadens the application scope of the M.Sonic® medium and low pressure ultrasonic gas flowmeter.

In addition to the continuous innovation of product hardware, in order to enable customers to understand the operating status of the M.Sonic® medium and low pressure ultrasonic gas flowmeter at any time, To prevent the impact of inaccurate measurement caused by abnormal conditions of the flowmeter on user trade, Honeywell has specially developed a remote diagnosis system. The flowmeter status signal is directly transmitted to the control room by wireless remote transmission, so that users can understand the operating status of the flowmeter in a timely manner and provide recommended solutions to the problem, which greatly reduces the possibility of trade disputes. Honeywell is committed to providing mature technologies and solutions to gas flowmeter users through unremitting innovation and efforts.

In addition, during this gas exhibition, Honeywell announced the launch of an innovative gas metering product that can provide more future-oriented functions-RABO® Compact gas rotary flowmeter. As a new member of the RABO® series of small-caliber products, the RABO® Compact gas rotary flowmeter combines the high-quality and reliable characteristics of the previous gas rotary flowmeter series products. It has a compact design size and a large range, and can ensure high-precision measurement even at small flows and irregular flow states. In addition, RABO® The Compact gas impeller flowmeter has a maintenance-free option with permanently lubricated ball bearings, eliminating the process of adding lubricating oil to traditional products. It is suitable for industry users who need compact gas meters due to space limitations; the product can also realize the digital application of natural gas by connecting with the gas volume corrector, improve the basic safety level of natural gas, and effectively help the natural gas industry chain achieve sustainable development.

As a pioneer in the global industrial automation industry, Honeywell provides software solutions and facilities including automation control, safety systems, and interconnected factories to achieve the interconnection between processes, assets and personnel, helping enterprises and users to better use data in actual operations and promote safer, more efficient and reliable operations. Honeywell has long been committed to improving its own performance in the environment and sustainable development. About 60% of the company’s new product research and development is based on improving customers’ environmental performance and social benefits. By dedicating itself to fulfilling its commitment to sustainable development and promoting the digital transformation of the industry, Honeywell actively joins hands with Chinese partners to create a low-carbon, efficient, safe and sustainable future.
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“Leading Innovation and Coexistence” – Thermo Fisher Scientific comprehensively upgrades its development commitment in China

Recently, Thermo Fisher Scientific (hereinafter referred to as Thermo Fisher), a global leader in enabling technological progress, released a new commitment to development in China – “Leading in Innovation and Symbiosis”, aiming to further emphasize its local development strategy of using global resources and innovative technologies to work with local partners to jointly promote local technological progress, empower the local industrial ecology, and create a healthier, cleaner and safer future for China.

After more than 40 years in China, Thermo Fisher has been committed to serving local customers with innovative solutions, and has made continuous breakthroughs in technological innovation, local investment, ecological empowerment, sustainable development and other fields to meet the changing needs of the Chinese market. These measures not only reflect Thermo Fisher’s advantages in global resources and local innovation, but also provide more stable and reliable support for the high-quality development of the Chinese market.

Global resources lead local innovation

Thermo Fisher Scientific invests more than $1.5 billion in R&D each year, has more than 5,700 R&D scientists and engineers, provides more than 11 billion diagnostic tests each year, has more than 1 million patients using Thermo Fisher Scientific drugs every day, and helps more than 80 countries on seven continents to monitor air quality, …, behind these figures is Thermo Fisher Scientific’s continuous innovation in technology and services for more than 100 years, which has helped human scientific exploration and social progress.

In China, Thermo Fisher Scientific continues to invest to enhance local R&D and production capabilities, lead local innovation in the fields of pharmaceuticals and biopharmaceuticals, medical health, academic research and application markets, and build a strong local industrial chain.

As early as 2013, Thermo Fisher Scientific established the China Innovation Center in Shanghai, its headquarters in China, laying the foundation for accelerating local innovation. In the following ten years, research institutions such as Thermo Fisher China Precision Medical Science Center, Bioprocess Design Center, and Life Science R&D Center were successively completed, not only bringing world-class cutting-edge technologies and products to China, but also providing local partners with a number of services such as application development and training to help enhance the independent R&D capabilities of local partners.

In terms of production, Thermo Fisher has invested in the construction of Suzhou Life Science Industrial Base, Guangdong-Hong Kong-Macao Greater Bay Area Base, and Hangzhou Biopharmaceutical CDMO Factory in recent years. In combination with local needs, it has further enhanced its manufacturing and service capabilities in the fields of biopharmaceuticals and life sciences, and provided strong guarantees for the R&D and production of local partners with a stable industrial chain.

China’s wisdom empowers the industrial ecology

For a long time, Thermo Fisher has helped the development of local scientific services with its independent scientific research strength, local innovative technologies, and “China-customized” products and solutions, accelerating the localization of scientific research instruments. The continuous launch of localized products such as disposable bioprocess container series products, virus detection and low-temperature storage solutions, various laboratory analytical instruments, materials and environmental testing instruments, etc., is the result of Thermo Fisher’s development of independent R&D and production capabilities in China, and is also the driving force for the continuous promotion of localization. In the future, with the introduction of advanced global production lines, Thermo Fisher’s domestic products will meet the needs of the global market with higher standards.

In addition, Thermo Fisher’s path to local development is inseparable from fellow travelers in the local science and technology innovation ecosystem. Thermo Fisher actively cooperates with many Chinese governments, parks, universities, research institutions and enterprises, and is committed to providing one-stop overall solutions for achievement transformation, enterprise incubation, talent training and industrial agglomeration, and creating a world-class industrial ecological cluster in the fields of biomedicine and life sciences. In recent years, Thermo Fisher has successively cooperated with domestic scientific research institutions and government parks such as Xi’an Jiaotong University, the University Analysis and Testing Branch of the China Analysis and Testing Association, Chengdu Tianfu International Biocity, and Beijing Xinshengchao to meet the needs of industry, academia and research, and accelerate China’s local R&D and innovative technology transformation.

Innovative measures to build a sustainable future

Thermo Fisher has also always paid attention to sustainable development, and announced in 2021 its global goal of achieving net zero carbon emissions by 2050. At present, Thermo Fisher has more than 60 production bases around the world that use 100% renewable electricity. At the same time, 470 Thermo Fisher laboratory products have passed third-party environmental impact testing and certified as environmentally friendly green energy-saving products, enabling global customers to create a sustainable future.

In China, Thermo Fisher combines the company’s mission with China’s development concept of “continuously promoting green development and promoting harmonious coexistence between man and nature”, and uses Thermo Fisher’s own innovative advantages to create a series of “China-customized” overall solutions and green environmental protection products for local customers: from the monitoring of greenhouse gases in the ambient atmosphere and greenhouse gases from pollution sources to the recycling of carbon dioxide; from the monitoring of metal elements in lithium batteries and photovoltaic materials to the detection of microplastics in oceans and water systems, Thermo Fisher has always insisted on using the power of science and technology to protect the green waters and mountains of China, and work with local partners to promote green development.

Focusing on the sustainable development of local society, Thermo Fisher has established cooperation with authoritative Chinese public welfare organizations including the China Youth Development Foundation and the China Women’s Foundation for many years. Through a number of special public welfare projects such as “Little Scientists”, “Female Scientists Growth Plan”, and “Charity Health Run”, it continues to influence different groups in the local society and improve their welfare in many fields such as local scientific research talent development, national health, and healthy ecological construction.

Hann Pang, President of Thermo Fisher Scientific China, said: “‘Leading Innovation and Coexistence’ is the driving force behind Thermo Fisher Scientific’s 41 years of achievements in China and is also the guide for our future business in China. Thermo Fisher Scientific has always been committed to serving customer needs with innovative solutions and providing more stable and reliable support for the Chinese market. We firmly believe that only by integrating the innovative global cutting-edge technology and local wisdom can we truly achieve the goal of ‘Leading Innovation and Coexistence’ and work with partners from all walks of life to promote China’s high-quality development.”
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Pilz: Three levels of security verification, tailored for users

Pilz’s safety validation services for plants and machines can now be tailored to your needs, with a choice of three different validation levels. This guarantees an efficient service tailored to individual requirements, so that plants and machines are designed in compliance with standards and with maximum safety.

After risk assessment, the establishment of a safety concept, the safety design and the implementation of the system, safety validation is the final step in achieving safe commissioning of plants and machines. Its aim is to ensure that protective measures are correctly implemented and that the safety systems are fully operational. International standards such as ISO 13849, IEC 62061 and IEC 61508 form the basis for safety validation. These standards stipulate that the machine manufacturer or operator must regularly confirm that the safety design has been correctly implemented.

However, depending on the specific application, the requirements may differ: Does it involve additional machines of an already validated type? Are minor changes to the machine made? Or are complex and major changes to the machine necessary, so that a new CE certification is necessary? Which level of validation is appropriate in each case?

Customer-centric

Pilz offers tailor-made validation support and has expanded its range of machinery safety services for the future. “Until now, we have offered validation as a complete service portfolio”, says John McAuliffe, Vice President of Pilz International Services Group. “However, in some cases, such as when buying a machine from a manufacturer with whom you already have a good working relationship, when an identical machine is already installed or when making small changes to an existing machine, then a proportional check may be sufficient.”

Based on proven methods and many years of validation expertise, automation specialist Pilz now offers a different range of independent safety validations. Manufacturers and operators are able to obtain validations that are individually tailored to their individual needs, as well as confirmation of compliance with the relevant standards, which means greater efficiency during implementation.

Three tailored levels

Level 1 validation encompasses basic checks that highlight critical non-conformities, while level 2 carries out more thorough checks, particularly in terms of functional safety, which ensure that the machine provides adequate safety measures. Level 3 validation services are in-depth, detailed conformity checks, which are also CE-compliant. At all three levels, machine manufacturers and operators benefit from the expertise of Pilz experts.
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Behind the Shanghai Auto Show: Siemens helps the automotive industry move towards a new era of green intelligence

As the world’s first A-class auto show in 2023, the Shanghai International Automobile Industry Exhibition kicked off yesterday, and many new technologies, new products and new concepts have become the focus of the market.

By 2022, China has ranked first in the world in automobile production and sales for 14 consecutive years. At present, around the new transformation trend of “electrification, networking, intelligence and sharing”, many car companies are actively laying out new tracks and accelerating towards a new era of green intelligence. Behind the transformation and upgrading of the automobile industry, Siemens continues to contribute scientific and technological strength.

Just yesterday, Dr. Xiao Song, Chairman, President and CEO of Siemens China, attended the Shanghai International Auto Show and had in-depth communication and exchanges with many entrepreneurs to discuss cooperation and seek common development.

Xiao Song, Chairman, President and CEO of Siemens China, said that the automobile industry is one of the pillar industries of China’s economy, plays an important role in boosting consumption and stabilizing the overall economy, and is also a key tool for China to develop a digital economy and achieve the “dual carbon” goal. With the “dual-wheel drive” of digitalization and low-carbonization, combined with deep industry knowledge and experience, we will continue to work closely with automobile companies to expand new opportunities, create new advantages, and accelerate the high-quality development of the industry.

At the auto show, Dr. Xiao Song witnessed the signing of a strategic cooperation agreement between Siemens and Xiaopeng Motors. The two parties will rely on Siemens’ innovative technology and industry insights in the fields of industrial digitalization, smart parks, smart energy, and green and low-carbon development to help Xiaopeng Motors actively explore new models of intelligent manufacturing for the future.

Chery was very international at this Shanghai Auto Show, fully displaying 14 new energy vehicles from its four major brands. Siemens and Chery have been cooperating for nearly 20 years, and the two parties are actively deepening their long-term cooperation in digital R&D, manufacturing, integrated energy management, green and low-carbon development, and other fields.

The Lotus booth was particularly eye-catching at this auto show, allowing the audience to experience the charm of cutting-edge technology firsthand. From automation hardware to data management and simulation software, Siemens’ “digital twin” technology is helping Lotus factories break information silos and improve efficiency and flexibility from R&D to manufacturing.

At this auto show, auto parts manufacturer Schaeffler focused on three major areas: electrification, chassis applications and commercial vehicles, and displayed a series of innovative products and solutions. Schaeffler has extensive cooperation with Siemens. Among them, Schaeffler’s benchmark factory in Taicang, Jiangsu, applied Siemens’ low-code development platform to establish a complete set of paperless solutions, significantly improving resource efficiency.
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Spirit AeroSystems to temporarily lay off 700 employees as Boeing machinists strike continues

Boeing supplier Spirit AeroSystems will temporarily lay off about 700 workers as the plane maker’s machinists’ strike enters its sixth week, a spokesman for the supplier said Friday.

More than 32,000 Boeing workers went on strike on Sept. 13 after overwhelmingly voting to reject a tentative labor agreement with Boeing, adding to the plane maker’s financial pressures and creating new challenges for CEO Kelly Ortberg, who took over more than two months ago.

The furloughs will affect about 5% of Spirit’s U.S. workforce, according to Spirit’s latest annual report, at its largest plant in Wichita, Kansas., or about 5% of the company’s U.S. workforce. Meanwhile, Boeing and its machinists’ union remain in an impasse, and Spirit is considering further layoffs.

“If the strike continues beyond November, we will have to implement layoffs and additional furloughs,” Spirit spokesman Joe Buccino told CNBC on Friday.

Ortberg will hold his first earnings call with investors next Wednesday. Last week, as the company’s losses continued to mount, Ortberg announced a series of major measures aimed at cutting costs, including a 10% layoff of about 17,000 employees. Boeing will also stop commercial production of the 767 after orders are completed in 2027, and said its long-delayed 777X wide-body jet will not debut until 2026, pushing production back another year.

Boeing is raising liquidity through debt or equity.

Buccino said the Spirit employees affected by the 21-day furloughs are about 700 people who work on Boeing’s 777 and 767 programs, for which Spirit has stockpiled “significant inventory.” He added that Spirit employees working on Boeing’s best-selling 737 Max are not affected. Still, work on all three programs has been stalled by the strike.

Boeing agreed to acquire Spirit this summer, but the two companies don’t expect the deal to close until mid-2025. Reuters earlier reported the latest furloughs at Spirit.
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Fault Tracing of Load Cells, Junction Boxes and wiring

The load cell is very robust and can withstand high overloads. The data of a Pressductor load cell does not change slowly, but in steps, usually in connection with an event in the mill. Excessive overloading usually results in permanent shifting of the zero point. Poor contact in the junction box causes intermittent faults. Both sensitivity and zero point may vary. Check all screw terminals. Do not use pins crimped to the connecting wires, as these often work

loose after a time.

The cabling, especially the cable to the load cell, is the part that is most exposed to damage.

Since the resistance of the load cell windings is low, it is easy to check the load cells and cabling from the control unit.

Typical readings are 2 Ω for the resistance of the primary winding and 9-12 Ω for the output impedance of the secondary winding.

Insulation faults in the cabling or the load cell may cause incorrect sensitivity or unstable zero point.

When the load cell circuits have been isolated from earth and from the control unit at the disconnectable terminals, it is easy to measure the insulation from the control unit.

If the cables are not routed correctly, they may pick up interference from other cables.

Pressductor PillowBlock load cells

Introduction

ABB’s Pressductor® PillowBlock load cells are sensitive and accurate yet rugged, reliable andcompact. The performace of the Pressductor PillowBlock load cells is unsurpassed for paper mill applications characterized by heavy rolls, high speeds and severe conditions – in some instances they are the only viable option. They can withstand high overloads and vibrations, and operate over a wide range of tensions.

The well-proven Pressductor load cells combined with the tension electronics, offer an easy-to-use/ user-friendly web tension measurement system with superior long term performance leadingto higher productivity and product quality and higher profit for the web producer.

Increased process uptime

In a web process running continuously, every minute of production time is precious. Even so, no production line runs without downtime. With Pressductor PillowBlock load cells the risk of web breaks can be reduced to a minimum, thus leaving as much time as possible for real production.

Thanks to a strong and stable signal deriving from the Pillow-Block load cells, the upcoming web breaks are kept to an absolute minimum level.

Tighter product tolerances

The ability to produce web to tighter tolerances minimizes the costs associated with nonconforming web. It also increases the web producer’s accessible market to include products with tighter tolerance requirements.

Pressductor PillowBlock load cells 50 years of experience

Minimize maintenance

Share the experience, of virtually maintenance-free load cells, with thousands of other PillowBlock users. A robust load cell design with no fragile or ageing components makes this possible.

Thanks to its robust design, the PillowBlock load cells work consistently for many years without any need for maintenance, also in the toughest paper mill applications.

Fast access to support and service

ABB provides customers with superior distinctive after sales service that really differentiates from the competition. You obtain advanced solutions to problems, service and professional consultation through our After Sales Service program. Expert engineers with extensive experience of all types of Force Measurement products are available to assist you through our world-wide network.

There is a PillowBlock load cell suitable for most web processing machinery used in the paper processing industries

In the paper industry, the PillowBlock load cells are ideal in wire, press and dryer sections as well as in coaters, calenders and winders.

In the converting industry, the PillowBlock load cells have proven their superior performance in laminator and coater machinery.

The Pressductor difference

Like ABB’s other load cells based on Pressductor

Technology, PillowBlock load cells rely on electromagnetic changes in the transducer, not on physical movement, to sense fluctuations in web tension. The Pressductor Technology operating principle provides exceptional improvements in load cell performance characteristics, including reliability (notably absence of drift), durability, repeatability, and wider measurement range.

Machined from a solid block of steel, the load cells are rugged and stiff, affording high overload protection as well as an extended measurement range above the nominal load. And they do not contribute to machine vibration, even at high speeds.

Since the transducer action – the magnetic flux

– takes place inside a steel core, environmental factors like dirt or fluids can’t degrade performance and reliability. These stainless steel load cells don’t require any physical seals.

Furthermore, low transducer impedance

– less than a couple of ohms – helps eliminate susceptibility to radio-frequency and electromagnetic interference.

Pressductor PillowBlock load cells Ideal for paper and converting industry

Designers appreciate:

• Remarkably high spring constant

• Wide measurement range

• High reliability

Operators value a load cell with:

• No drift

• No need for recalibration

• No failures

• High reliability

Measurement essentials

Keeping the tension constant in web processes is essential for high product quality and productivity.

Continuously measuring the tension is an obvious prerequisite for tension control. Drives and operator instruments need quick and accurate input to regulate tension levels and monitor machine performance.

Most web processing lines put a premium on long-term reliability, in addition to accuracy and overall performance. The measurement system, after all, is the front line of machine control, exposed to all the rigors of the operating environment. The costs associated with downtime and poor product bring out the true value of its components.

Quality measurement technology for superior tension control that will keep your processing

lines productive and producing top-notch output

– that’s what you can expect from us. We’re entirely devoted to providing process measurement systems and services, and we have 60 years of experience in the field. We are the experts in web and strip tension as well as force measurement for virtually any purpose.

Selecting and sizing load cells

The two types of ABB PillowBlock load cells are designed for either conventional vertical force measurement or for sensing the horizontal force component that may arise as the processed material partially wraps around a measurementroll.

Using the horizontal load cells can be quite advantageous. By design, they can be made exceptionally sturdy, rugged, and stiff.

So, requirements for recalibration, other maintenance, or replacement are negligible, and they do not contribute to machine vibration.

Since they don’t measure the tare weight, but just the horizontal force component of the web tension, they can be sized smaller than otherwise possible,measuring tension with greater accuracy.

Application requirements may dictate the selection of a vertical load cell. But whenever an adequate horizontal force component is present (or can be developed), the horizontal load cell should be considered.

The size, or nominal load, of a load cell is contingent on the anticipated force it will measure. When a vertical load cell is mounted horizontally (the most common arrangement), the measurement force (FR) is a function of the tension in the web (T), the deflection angles (α and β), and the tare weight of the roll and bearings (Tare).

The horizontal load cell senses the web tension’s (T) horizontal component (FR); not the vertical force (FV).

In this scenario, the measurement force (FR) is a function of only the tension in the web (T) and the web angles (α and β). Since the tare force (the weight of the deflector roll and bearings) will not be measured, it can be very large compared to the web tension without affecting the accuracy of the tension measurement.
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