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3500-40M Proximitor Monitor Datasheet – 141535

Description

The3500/40M Proximitor Monitoris a four-channel monitor that accepts input from Bently Nevada proximity transducers, conditions the signal to provide various vibration and position measurements, and compares the conditioned signals with user-programmable alarms. The user can program each channel of the 3500/40M with the 3500 Rack Configuration Software to perform any of the following functions:

Radial vibration

Eccentricity

REBAM

Thrust position

Differential expansion

The primary purpose of the3500/40MProximitor Monitoris to provide the following:BENTLY 1900/65A-00-01-01-01-01 Industrial Module

Machinery protection by continuously comparing monitored parameters against configured alarm setpoints to drive alarms

Essential machine information for both operations and maintenance personnel

Each channel, depending on configuration, typically conditions its input signal to generate various parameters called static values. You can configure alert setpoints for each active static value and danger setpoints for any two of the active static values.

Alarm Setpoints

Use Rack Configuration Software to set alert levels for each value measured by the monitor and Danger setpoints for any two of the values measured by the monitor.

Alarms are adjustable from 0 to 100% of full-scale for each measured value. However, when the full-scale range exceeds the range of the transducer, the range of the transducer will limit the setpoint.

Compliance and Certifications FCC

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

This device may not cause harmful interference.

This device must accept any interference received, including interference that may cause undesired operation.

EMC

European Community Directive: EMC Directive 2014/30/EU

Standards:

EN 61000-6-2 Immunity for Industrial Environments

EN 61000-6-4 Emissions for Industrial Environments

Electrical Safety

European Community Directive: LV Directive 2014/35/EU

Standards: EN 61010-1

RoHS

European Community Directive: RoHS Directive 2011/65/EU

Maritime

ABS-Marine and Offshore Applications DNV GL Rules for Classification – Ships, Offshore Units, and High Speed and Light Craft

Ordering Considerations

General

The 3500/40M Module requires the following (or later) firmware, and software revisions:

3500/01 Software – Version 2.50

3500/02 Software – Version 2.20

3500/03 Software – Version 1.21

When ordering I/O Modules with External Terminations the External Termination Blocks and Cable must be ordered separately for each I/O Module.

External Termination Blocks cannot be used with Internal Termination I/O Modules.

Internal Barrier I/O Modules

Consult the 3500 Internal Barrier specification sheet (document 141495) if the Internal Barrier Option is selected.

REBAM

The REBAM channel type requires the following (or later) firmware, and software revisions:

3500/40M Module Firmware – Revision 2.1

3500/01 Software – Version 3.30

3500/02 Software – Version 2.40

3500/03 Software – Version 1.40

DM2000 Software-Version 3.40.

Requires the M version of the 3500 Proximitor Monitor.
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Specifications and Ordering Information 3500/53 Electronic Overspeed Detection System

Description

Bently Nevada’s Electronic Overspeed Detection System for the 3500 Series Machinery Detection System provides a highly reliable, fast response, redundant tachometer system intended specifically for use as part of an overspeed protection system. It is designed to meet the requirements of American Petroleum Institute Standards 670 and 612 pertaining to overspeed protection.

3500/53 modules can be combined to form a 2-out-of-2 or 2-out-of-3 (recommended) voting system.

The use of redundant power supplies in a 3500 rack containing the Overspeed Detection System is required.

Inputs

Signal:Each Overspeed Detection module accepts a single transducer signal from a proximity probe transducer or magnetic pickup. The input signal range is +10.0 V to -24.0 V. Signals exceeding this range are limited internally by the module.BENTLY 3500/92 136180-01 Control Module

Transducers:Bently Nevada 3300 8 mm Proximitor®; 3300 16 mm HTPS, 7200 5 mm, 8 mm, 11 mm, and 14 mm Proximitor®; 3300 RAM Proximitor®, or Magnetic pickups.

Alarm LEDs: Indicates that an alarm condition has occurred with the associated relay

Buffered Transducer Outputs: The front of each module has one coaxial connector for buffered output. Each connector is short circuit and ESD protected.

Recorder: +4 to +20 mA. Values are proportional to module full-scale range (rpm). Module operation is unaffected by short circuits on recorder output

Resolution: 0.3662 µA per bit ±0.25% error at room temperature ±0.7% error over temperature range. Update rate approximately 100 ms.

Speed Input: The 3500 Overspeed Protection Module will support from 1 to 255 events per revolution with a maximum full-scale range of 99,999 rpm and a maximum input frequency of 20 kHz. Minimum input frequency for proximity transducers is 0.0167 Hz (1 rpm for 1 event/revolution) and for passive magnetic pickups is 3.3 Hz.

RPM Accuracy: Less than 100 rpm = ± 0.1 rpm, 100 to 10,000 rpm = ±1 rpm, 10,000 to 99,999 rpm = ± 0.01%.

Auto Threshold: Use for any input above 0.0167 Hz (1 rpm for 1 event/revolution). Minimum signal amplitude for triggering is 1 volt peak-to-peak.

Manual Threshold: User selectable from +9.9 Vdc to -23.9 Vdc. Minimum signal amplitude for triggering is 500 millivolts peak-to-peak.

Alarm Setpoints: Under and Over Alert levels (setpoints) can be set for speed. In addition, a Danger (Overspeed) setpoint can be set for speed. All alarm setpoints are set using software configuration. Alarms are adjustable and can normally be set from 0 to 100% of full-scale of speed full-scale range.

General

If the 3500/53 is added to an existing 3500 System the following firmware and software versions (or later) are required:

3500/20 Module Firmware – Revision G

3500/01 Software – Version 2.00

3500/02 Software – Version 2.03

3500/03 Software – Version 1.13

The use of redundant power supplies in a 3500 rack containing the Overspeed Detection System is required.

133388-01 3500/53 Overspeed Detection Module

133396-01 Overspeed Detection I/O Module

04425545 Grounding Wrist Strap (single use)

04400037 IC Removal Tool

134129-01 Firmware IC

00580438 Connector Header, Internal Termination, 4-position, Green

00580436 Connector Header, Internal Termination, 6-position, Green

00580432 Connector Header, Internal Termination, 10-position, Green

134939-01 3500/53 Overspeed Detection Manua
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3500-15 AC and DC Power Supplies Datasheet – 141530

Description

The 3500/15 AC and DC Power Supplies are half-height modules and must be installed in designated slots on the left side of the rack. The 3500 rack can contain one or two power supplies with any combinations of AC and DC. Either supply can power a full rack.

When two power supplies are installed in a rack, the one in the lower slot acts as the primary supply, and the other in the upper slot acts as the backup supply. If installed, the second supply is the backup for the primary one.

Removing or inserting either power supply module does not disrupt operation of the rack as long as a second power supply is installed.Bently 3300/16-03-01-01-00-00-01 - Reliable Industrial Monitoring Module

The 3500/15 AC and DC Power Supplies accepts a wide range of input voltages and converts them to voltages acceptable for use by other 3500 modules. The following power supplies are available with the 3500 Series Machinery Protection System:

Universal AC Power

High Voltage DC Power Supply

Low Voltage DC Power Supply

Compliance and Certifications FCC

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

This device may not cause harmful interference.

This device must accept any interference received, including interference that may cause undesired operation.

EMC

European Community Directive: EMC Directive 2014/30/EU

Standards:

EN 61000-6-2; Immunity for Industrial Environments

EN 61000-6-4; Emissions for Industrial Environments

Electrical Safety

European Community Directive: LV Directive 2014/35/EU

Standards: EN 61010-1

RoHS

European Community Directive: RoHS Directive 2011/65/EU

Maritime

DNV GL rules for classification – Ships, offshore units, and high speed and light craft

ABS Rules for Condition of Classification, Part 1

Steel Vessels Rules

Offshore Units and Structures

cNRTLus

Class I, Zone 2: AEx/Ex nA nC ic IIC T4 Gc;

Class I, Zone 2: AEx/Ex ec nC ic IIC T4 Gc;

Class I, Division 2, Groups A, B, C, and D;

T4 @ Ta= -20˚C to +65˚C (-4˚F to +149˚F) When installed per drawing 149243 or 149244.

ATEX/IECEx

Ex nA nC ic IIC T4 Gc

Ex ec nC ic IIC T4 Gc

T4 @ Ta= -20˚C to +65˚C (-4˚F to +149˚F)

When installed per drawing 149243 or 149244.

1. 3500/15 AC and DC Power Supplies OK LED

2. Legacy Low Voltage DC Power Input Module

3. Legacy High Voltage DC Power Input Module

4. Legacy High Voltage AC Power Input Module

5. Legacy Low Voltage AC Power Input Module

6. Universal AC Voltage Power Input Module

7. High Voltage DC Power Input Module

8. Low Voltage DC Power Input Module
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Bodies of all 67 victims of Washington plane crash found, officials say

The bodies of 67 people killed in Wednesday’s crash of an American Airlines jetliner have been recovered from two regional jets and an Army Black Hawk helicopter over the Potomac River, officials said Tuesday. The Washington Fire and EMS Department said 66 of them have been identified.

The National Transportation Safety Board, which is leading the investigation, said Tuesday that a display screen at the air traffic control tower showed the helicopter was about 300 feet at the time of the collision. That’s 200 feet higher than the maximum altitude helicopters can fly in the area, according to Federal Aviation Administration regulations, but the NTSB warned that more information is needed, which will be provided after the Black Hawk is pulled from the water.

Rescuers have been working over the past few days to remove the wreckage of the Bombardier CRJ-700 aircraft. So far, rescuers have taken out the right wing, the center fuselage, a section of the front of the cabin, the tail cone and other parts.

American Airlines Flight 5342, operated by its regional subsidiary PSA Aviation, collided with a helicopter seconds before landing at Reagan National Airport in Washington, D.C., killing all 64 passengers and three military crew members aboard the Black Hawk. Officials said the helicopter was on a training mission.

It was the worst U.S. air disaster since 2001 and the first fatal large passenger plane crash in the country in nearly 16 years.

Investigators are still looking into the cause of the collision. The NTSB said it had questioned air traffic controllers on duty that night, including those who were working at the time of the collision.

The NTSB has recovered two data recorders from the American plane, as well as the recorder from the Black Hawk helicopter.

“NTSB investigators continue to transcribe the cockpit voice recorders from both aircraft. Synchronization of the Black Hawk flight data recorder and cockpit voice recorder is ongoing,” the NTSB said Tuesday.

The Federal Aviation Administration on Friday announced an indefinite ban on helicopter flights in the area near the airport.

American Airlines CEO Robert Isom told employees in a note Tuesday that the company will observe a minute’s silence on Wednesday to mark the one-week anniversary of the crash.

“Caring for and supporting all those affected by this tragedy remains our top priority,” Isom said as he visited Wichita, Kansas, where the flight originated, to meet with local employees and officials.

While air crashes are extremely rare, American Airlines said it has set up what it calls its “CARE Team” for such rare disasters.

The team is made up of about 2,000 employee volunteers from across the company, according to the airline. They are trained by the airline’s emergency planning and response team to help victims’ families and provide information from the company. The airline said they also coordinate travel arrangements; arrange child, elder or pet care; assist with logistics such as changes of clothing, toiletries and transportation; and provide a listening ear to affected family members.

American Airlines Chief Operating Officer David Seymour and other operations staff traveled to Washington, D.C. this week to support the team, Isom said.

“Our CARE team has made a significant contribution in the wake of this unimaginable tragedy, and I am proud of all they have done,” he wrote.
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Schneider Electric’s Lithium-ion China Tour Southeast Station was successfully held to enable the 100 billion industrial cluster to soar

Recently, the Schneider Electric Lithium Battery China Tour 2023 Southeast Station event came to a successful conclusion. Under the theme of “Lithium Cleaning Smart Road, Smart Building Safety”, Schneider Electric and a number of industry experts gathered in Xiamen to discuss the development trend of the lithium battery industry, in-depth application scenarios in the upstream, midstream and downstream of the lithium battery manufacturing industry, and discussed the value propositions of agility, safety and sustainability, enabling the new energy industry’s 100 billion cluster to “fly high”.

As a basic industry of new energy, the lithium battery industry is in a stage of rapid development. From policy traction to market demand drive, the healthy development of the industry is inseparable from the orderly coordination of all sectors. This conference built a communication platform for all parties in the lithium battery industry, and discussed topics such as local industrial planning and policies, and emerging downstream application scenarios. For example, Liao Xiaozhong, deputy director of the Yichun Municipal Development and Reform Commission, said at the event: “In recent years, relying on rich lithium mineral resources, my country’s lithium battery industry has developed rapidly, and many places have built a complete industrial chain from upstream lithium mining to midstream battery material production and battery manufacturing, and then to downstream new energy vehicle applications. On this basis, all places including Yichun are actively planning to promote the comprehensive development of lithium resources, accelerate the deep utilization of lithium resources, and further promote the healthy development of the lithium battery industry.” In addition, Hu Chaohan, deputy director of Shanghai Electronic Engineering Design Institute Co., Ltd., shared insights on the emerging application scenario of lithium batteries, “green smart shipping”, and discussed with the guests on site the new opportunities that this application scenario brings to Schneider Electric and battery companies.

As a global expert in digital transformation in energy management and automation, Schneider Electric combines its own management practices and technical accumulation in digital transformation, lighthouse factories and many green and smart manufacturing enablement, and through integrated hardware and software energy management solutions, helps the lithium battery industry achieve agile, safe and sustainable development, empowers it to transform from traditional manufacturing mode to digital, networked and intelligent manufacturing mode, continuously improves its differentiated competitiveness, and gradually realizes the transformation from traditional factories to benchmark “lighthouse factories”. Especially in sustainable factory solutions, Schneider Electric has made a breakthrough in deeply integrating microgrid and energy storage solutions with lithium battery factory energy management systems, further promoting energy conservation and emission reduction, and driving upstream material companies and downstream application companies to achieve sustainable development together.

The lithium battery industry is ushering in a golden period of development. Standing at the forefront of the development of the lithium battery new energy industry, Schneider Electric looks forward to promoting the high-quality development of the lithium battery trillion-dollar industry cluster through digitalization through strong technical strength and rich practical experience, and leading the lithium battery industry to a sustainable future.
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Lotus launches world’s first mass-produced “flash charging robot” that automatically charges electric vehicles

As the world’s first A-class auto show in 2023, the Shanghai International Automobile Industry Exhibition kicked off yesterday, and many new technologies, new products and new concepts have become the focus of the market.

By 2022, China has ranked first in the world in automobile production and sales for 14 consecutive years. At present, around the new transformation trend of “electrification, networking, intelligence and sharing”, many car companies are actively laying out new tracks and accelerating towards a new era of green intelligence. Behind the transformation and upgrading of the automobile industry, Siemens continues to contribute scientific and technological strength.

Just yesterday, Dr. Xiao Song, Chairman, President and CEO of Siemens China, attended the Shanghai International Auto Show and had in-depth communication and exchanges with many entrepreneurs to discuss cooperation and seek common development.

Xiao Song, Chairman, President and CEO of Siemens China, said that the automobile industry is one of the pillar industries of China’s economy, plays an important role in boosting consumption and stabilizing the overall economy, and is also a key tool for China to develop a digital economy and achieve the “dual carbon” goal. With the “dual-wheel drive” of digitalization and low-carbonization, combined with deep industry knowledge and experience, we will continue to work closely with automobile companies to expand new opportunities, create new advantages, and accelerate the high-quality development of the industry.

At the auto show, Dr. Xiao Song witnessed the signing of a strategic cooperation agreement between Siemens and Xiaopeng Motors. The two parties will rely on Siemens’ innovative technology and industry insights in the fields of industrial digitalization, smart parks, smart energy, and green and low-carbon development to help Xiaopeng Motors actively explore new models of intelligent manufacturing for the future.

Chery was very international at this Shanghai Auto Show, fully displaying 14 new energy vehicles from its four major brands. Siemens and Chery have been cooperating for nearly 20 years, and the two parties are actively deepening their long-term cooperation in digital R&D, manufacturing, integrated energy management, green and low-carbon development, and other fields.

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At this auto show, auto parts manufacturer Schaeffler focused on three major areas: electrification, chassis applications and commercial vehicles, and displayed a series of innovative products and solutions. Schaeffler has extensive cooperation with Siemens. Among them, Schaeffler’s benchmark factory in Taicang, Jiangsu, applied Siemens’ low-code development platform to establish a complete set of paperless solutions, significantly improving resource efficiency.
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Heavy-duty cooperation! ABB robots help Sinotruk move towards a new intelligent future

Faced with the global trend of accelerating transformation of new energy vehicles, automakers urgently need to consider a new way of working. Sinotruk seized the opportunity and actively explored industrial digitalization and automation with the support of ABB’s world-leading intelligent manufacturing technology, and successfully won the “double first” in sales and market share of domestic heavy-duty truck companies in 2022.

Sinotruk’s “Intelligent Networked (New Energy) Heavy-Duty Truck Project”, namely Sinotruk Laiwu Smart Factory, is a digital “lighthouse factory” built by Sinotruk after its restructuring and reform, and it is also the most digitalized factory in Sinotruk Group today. ABB provided a total of 111 robots, a series of digital products and flexible solutions for its welding workshop, creating Sinotruk’s first automated production line for the “Yellow River” series of a new generation of high-end logistics traction heavy-duty trucks.

The complete welding solution provided by ABB for Sinotruk Laiwu Smart Factory uses IRB 6700 and IRB 7600 robots, covering the entire process of the welding factory, involving material preparation, floor line, side line, main line, door line and adjustment line areas, and high-precision welding ensures production quality. At the same time, ABB FlexTrack seven-axis guide rails are widely used, which greatly improves the body transmission speed with its excellent motion performance.

In the early planning stage of the project, after continuous polishing and testing, ABB and Sinotruk Group finally unanimously decided to innovatively use the ABB FlexProd production line layout solution in some workstations: split the traditional long-line production architecture of the car factory and deploy dedicated modular units. Using this cutting-edge car factory layout concept, Sinotruk Laiwu Smart Factory can replace or adjust a single workstation at any time to avoid production interruption problems. At the same time, with flexible AGV logistics, it replaces manual loading and unloading links, enabling production processes to be more flexible and productive.

In addition, ABB also provides the ModulFlex automatic fixture switching library for the production line, which supports multi-model switching without affecting the production rhythm; with ABB FlexPLP flexible programmable linear positioner, it greatly improves the accuracy of body positioning and welding quality. Today, the welding production line provided by ABB for Sinotruk Laiwu Smart Factory mainly produces heavy-duty truck products such as the Yellow River series and the Howo TX series, with an annual output of up to 50,000 vehicles.

The first cooperation between ABB Robotics and Sinotruk can be traced back to 2010. At that time, ABB built the group’s first body-in-white welding production line for Sinotruk. With more than ten years of cooperation, ABB will continue to help Sinotruk achieve continuous transformation and upgrading from traditional vehicle products to new energy, intelligent networked green products through leading automation technology and solutions in the future, further consolidate Sinotruk Group’s position as a leader in cutting-edge technology for China’s heavy-duty vehicles, and work together to create a bright business card for Chinese commercial vehicles to go global.

China National Heavy Duty Truck Group Co., Ltd. (hereinafter referred to as “Sinotruk”) was founded in 1930 and owns a full range of well-known commercial vehicle brands such as Yellow River, Shandeka, and Howo. Products are exported to more than 110 countries and regions, and have maintained the top export position in the national heavy-duty truck industry for 18 consecutive years. Since undergoing restructuring and reform in 2018, Sinotruk has accelerated its pace of independent innovation and has strongly jumped to the “double first” in sales volume and market share in China’s heavy-duty truck industry in 2022.
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Why Honeywell CEO Vimal Kapur thinks the rewards of AI won’t come from productivity

Vimal Kapur, CEO of Honeywell, one of the world’s largest industrial conglomerates, sees AI differently than most. AI is not about threatened office workers. “Every five years there’s a trend that makes your skills obsolete,” Kapur said at the recent CNBC Evolution: The AI ​​Opportunity Summit in New York. “The loss of white-collar workers is an ongoing evolution.” AI, he said, is not about the cool features it can offer consumers, who “get excited about writing resumes or restaurant recommendations.” The biggest problem AI can solve for Honeywell is first and foremost the labor shortage it and its client companies face. From pilots to technicians, falling birth rates in industrialized countries have led to fewer and fewer jobs that were popular 25 years ago. “Everyone in industry has this problem,” he said. Honeywell’s AI opportunity is about creating a new pool of labor that can learn and work alongside AI and accumulate and deploy institutional knowledge faster. Traditionally, he said, humans needed 15 years of experience to handle complex roles, but someone with five years of experience working with two AI co-pilots can reach the same level.Labor isn’t the only issue with AI deployment. Kapur noted that Honeywell plans to roll out connectivity within jet engines in the coming months that will allow the company to proactively monitor engine performance to spot maintenance issues before they return to the shop. The same is true for smoke detectors, another staple in Honeywell’s product line, which will be identified as needing repair or replacement earlier than before.

But labor issues remain a top concern for the Honeywell CEO, who added that it makes him see AI as a revenue opportunity rather than a way to increase productivity. “Skills shortage is at the heart of our problem,” Kapur said. “It’s the constraint to increasing revenue. The biggest constraint to revenue is the lack of skilled labor.”

Most companies are just beginning to find a return on their AI investments, with levels of return far beyond OpenAI’s underlying large language models and Nvidia’s chipmaking.

Raw data, collected directly from the source without being filtered through intermediaries, will be the key to AI success for many companies, said Jake Loosararian, CEO of Gecko Robotics. Gecko Robotics, a company that works in energy, manufacturing and defense to optimize maintenance, has AI-powered inspection robots analyzing equipment as large as aircraft carriers to identify structural defects.

“The future belongs to companies with ‘best-in-class’ datasets,” he told Jon Fortt, host of CNBC’s “Closing Bell Overtime,” at the Evolve: AI Opportunity event.

Several executives stressed the importance of moving beyond the current focus on large language models, including one at the forefront of the LLM: Clément Delangue, co-founder and CEO of Hugging Face, one of the world’s most highly valued AI startups, backed by Amazon, Nvidia and Google. He expressed similar sentiments to Loosararian at the CNBC event. Delangue

“Data and datasets are the next frontier in AI,” he said, noting that more than 200,000 public datasets have been shared on Hugging Face, a platform that takes an open-source approach to developing AI models, and that datasets added to the platform are growing faster than new large language models.

“The world will evolve to a world where every company, every industry and even every use case has its own specific custom model,” Delangue said. “Eventually, every company will build their own model, just like they have their own code base and build their own software product… Ultimately, this will help them differentiate themselves.”

If companies gain the most from AI customized to their use cases, a view is gaining momentum in AI regulatory discussions to shift the focus from large language models to industry-specific monitoring. As these use cases proliferate, executives need to make sure they are communicated to the board.

“Board members really need to understand what use cases the company might be using so they can get a report from the people who best understand the risks the company might face,” Katherine Forrest, a former federal judge, partner at Paul, Weiss, Rifkind, Wharton & Garrison and an expert in AI law, said at the CNBC AI Summit.

Now, she said, is the time to ask: “What are the risks? Do we have the right people to manage those risks? Have we had any incidents? They should know if those risks actually occurred.”

While there is debate about how quickly AI opportunities will be realized, Honeywell’s Kapur is optimistic about a rapid steepening of the adoption curve. “Awareness is high and adoption is low, but there will be an inflection point,” he said. “I do believe 2025-2026 will be a big year for AI adoption in the industrial sector.”
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VMIC VMIVME-7740-840 350-07740-840-M - High-Performance Industrial Computing Module

Hardware Reference VMIVME-7645 Intel 400MHz Front-Side Bus Pentium M Processor VMEbus SBC

The VMIVME-7645 incorporates the latest Intel chipset technology, the 855GME. This chipset departs from previous generation devices by utilizing a new Advanced Hub Architecture (AHA). The AHA allows for increased system performance by separating many high-bandwidth I/O accesses (like IDE or USB devices) from PCI accesses, relieving bottlenecks on the PCI bus. Furthermore, the 855GME chipset brings new levels of integration to motherboard chipsets and provides additional features over other chipsets.

The Hance Rapids I/O Controller Hub (ICH) incorporates much of the hardware for the VMIVME-7645’s input/output ports, or drives the interfaces to which the controllers for the remainder of the I/O are connected. It includes support for two external PCI buses ( 32-bit 33MHz and 64-bit 66MHz), four USB ports, DMA controller, two 16550 serial ports, real-time clock, interrupt controller and Watchdog Timer.

Organization of the Manual

This manual is composed of the following chapters and appendices:

Chapter 1 – Installation and Setup describes unpacking, inspection, hardware jumper settings, connector definitions, installation, system setup and operation of the VMIVME-7645.

Chapter 2 – Standard Features describes the unit design in terms of the standard PC memory and I/O maps, along with the standard interrupt architecture.

Chapter 3 – Embedded PC/RTOS Features describes the unit features that are beyond standard functions.

Chapter 4 – Maintenance provides information relative to the care and maintenance of the unit.

Appendix A – Connector Pinouts illustrates and defines the connectors included in the unit’s I/O ports.

Appendix B – System Driver Software provides details for installing drivers under Windows XP.

Appendix C – AMI BIOS describes the menus and options associated with the AMI (system) BIOS.

Appendix D – Argon BIOS describes the menus and options associated with the LAN Boot BIOS.

Appendix E – Sample C Software provides example code to use with the VMIVME-7645.

Safety Summary

The following general safety precautions must be observed during all phases of the operation, service and repair of this product. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of this product.

VMIC assumes no liability for the customer’s failure to comply with these requirements.

Ground the System

To minimize shock hazard, the chassis and system cabinet must be connected to an electrical ground. A three-conductor AC power cable should be used. The power cable must either be plugged into an approved three-contact electrical outlet or used with a three-contact to two-contact adapter with the grounding wire (green) firmly connected to an electrical ground (safety ground) at the power outlet.

Do Not Operate in an Explosive Atmosphere

Do not operate the system in the presence of flammable gases or fumes. Operation of any electrical system in such an environment constitutes a definite safety hazard.

Keep Away from Live Circuits

Operating personnel must not remove product covers. Component replacement and internal adjustments must be made by qualified maintenance personnel. Do not replace components with power cable connected. Under certain conditions, dangerous voltages may exist even with the power cable removed. To avoid injuries, always disconnect power and discharge circuits before touching them.

Notation and Terminology

This product bridges the traditionally divergent worlds of Intel-based PC’s and Motorola-based VMEbus controllers; therefore, some confusion over “conventional” notation and terminology may exist. Every effort has been made to make this manual consistent by adhering to conventions typical for the Motorola/VMEbus world; nevertheless, users in both camps should review the following notes:

Hexadecimal numbers are listed Motorola-style, prefixed with a dollar sign: $F79, for example. By contrast, this same number would be signified 0F79H according to the Intel convention, or 0xF79 by many programmers. Less common are forms such as F79h or the mathematician’s F7916

An 8-bit quantity is termed a “byte,” a 16-bit quantity is termed a “word,” and a 32-bit quantity is termed a “longword.” The Intel convention is similar, although their 32-bit quantity is more often called a “doubleword.”

Motorola programmers should note that Intel processors have an I/O bus that is completely independent from the memory bus. Every effort has been made in the manual to clarify this by referring to registers and logical entities in I/O space by prefixing I/O addresses as such. Thus, a register at “I/O $140” is not the same as a register at “$140,” since the latter is on the memory bus while the former is on the I/O bus.

• Intel programmers should note that addresses are listed in this manual using a linear, “flat-memory” model rather than the old segment:offset model associated with Intel Real Mode programming. Thus, a ROM chip at a segment:offset address of C000:0 will be listed in this manual as being at address $C0000. For reference, here are some quick conversion formulas:

Segment:Offset to Linear Address

Linear Address = (Segment × 16) + Offset

Linear Address to Segment:Offset

Segment = ((Linear Address ÷ 65536) − remainder) × 4096

Offset = remainder × 65536

Where remainder = the fractional part of (Linear Address ÷ 65536)

Note that there are many possible segment:offset addresses for a single location. The formula above will provide a unique segment:offset address by forcing the segment to an even 64 Kbyte boundary, for example, $C000, $E000, etc. When using this formula, make sure to round the offset calculation properly
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ABACO SYSTEMS V7768 MANUAL ABACO SYSTEMS V7768 MANUAL

Hardware Reference

V7768/V7769*

Intel® Core™ Duo Processor VME Single Board

Computer

THE V7768/V7769 IS DESIGNED TO MEET THE EUROPEAN UNION (EU) RESTRICTIONS OF

HAZARDOUS SUBSTANCE (ROHS) DIRECTIVE (2002/95/EC) CURRENT REVISION.

Organization

This manual is composed of the following chapters and appendices:

Chapter 1 – Installation and Setup describes unpacking, inspection, hardware jumper settings, connector definitions, installation, system setup and operation of the V7768/V7769.GE Fanuc VMIVME-7751 VME Single-Board Computer: Advanced Industrial Control Solution

Chapter 2 – Standard Features describes the unit design in terms of the standard PC memory and I/O maps, along with the standard interrupt architecture.

Chapter 3 – Embedded PC/RTOS Features describes the unit features that are beyond standard functions.

Maintenance provides information relative to the care and maintenance of the unit.

Appendix A – Connector Pinouts illustrates and defines the connectors included in the unit’s I/O ports.

Appendix B – AMI BIOS Setup Utility describes the menus and options associated with the American Megatrends, Inc. (system) BIOS.

Appendix C – Remote Booting describes the menus and selections necessary to boot from the SBC remotely

Safety Summary

The following general safety precautions must be observed during all phases of the operation, service and repair of this product. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of this product.GE FANUC VMIVME-7486 CPU Processor - Advanced Industrial Control Core

GE assumes no liability for the customer’s failure to comply with these requirements.

Ground the System

To minimize shock hazard, the chassis and system cabinet must be connected to an electrical ground. A three-conductor AC power cable should be used. The power cable must either be plugged into an approved three-contact electrical outlet or used with a three-contact to two-contact adapter with the grounding wire (green) firmly connected to an electrical ground (safety ground) at the power outlet.

Do Not Operate in an Explosive

Atmosphere

Do not operate the system in the presence of flammable gases or fumes. Operation of any electrical system in such an environment constitutes a definite safety

hazard.

Keep Away from

Live Circuits

Operating personnel must not remove product covers. Component replacement and internal adjustments must be made by qualified maintenance personnel. Do not replace components with power cable connected. Under certain conditions, dangerous voltages may exist even with the power cable removed. To avoid injuries, always disconnect power and discharge circuits before touching them.

Do Not Service or

Adjust Alone

Do not attempt internal service or adjustment unless another person capable of rendering first aid and resuscitation is present.

Do Not Substitute

Parts or Modify

System

Because of the danger of introducing additional hazards, do not install substitute parts or perform any unauthorized modification to the product. Return the product to GE for service and repair to ensure that safety features are maintained.

Dangerous

such as the example below, precede only potentially dangerous procedures throughout this manual. Instructions contained in the warnings must be followed.

Installation

The V7768/V7769 conform to the VME physical specification for a 6U board. The V7768/V7769 can be used for the system controller or as a peripheral board. It can be plugged directly into any standard chassis accepting either type of board.

The following steps describe the GE-recommended method for installation and powerup of the V7768/V7769:

If a PMC module is to be used, connect it to the V7768/V7769 prior to board installation (as shown in Figure 1-4 on page 28). Refer to the Product Manual for the PMC module for configuration and setup.

Insert the V7768/V7769 into a VME chassis system controller or peripheral slot. While ensuring that the board is properly aligned and oriented in the supporting board guides, slide the board smoothly forward against the mating connector. Use the ejector handles to firmly seat the board.

3. All needed peripherals can be accessed from the front panel or the rear I/O./

Each connector is clearly labeled, and detailed pinouts are in Appendix A:

Connector Pinouts.

4. Connect a keyboard and mouse if the system has not been previously configured.

5. The V7768 features an optional CompactFlash Disk resident on the board. Refer to Chapter 3: Embedded PC/RTOS Features for setup details.

6. If an external drive module is installed, the BIOS Setup program must be used to configure the drive types. See Appendix B: AMI BIOS Setup Utility to properly configure the system.

7. If a drive module is present, install the operating system according to the manufacturer’s instructions.

BIOS Setup

The V7768/V7769 has an onboard BIOS Setup program that controls many configuration options. These options are saved in a special non-volatile, batterybacked memory chip and are collectively referred to as the board’s CMOS

Configuration. The CMOS configuration controls many details concerning the behavior of the hardware from the moment power is applied.

Details of the V7768/V7769 BIOS setup program are included in

Appendix B: AMI BIOS Setup Utility.

The V7768/V7769 provide front panel access for the PMC expansion site, an optional Gigabit Ethernet port, one 10/100 RJ45 connector, one serial port, SVGA, keyboard/mouse, the manual reset switch and the status LEDs. A drawing of the V7768/V7769 front panels are shown in Figure 1-7 and Figure 1-8. The front panel connectors and indicators are labeled as follows: V7768 • USB Dual USB 2.0 Ports

• LAN1 10/100/1000 Mbit Ethernet connector for port 1

• LAN2 10/100/1000 Mbit Ethernet connector for port 2

• M/K Mouse/keyboard connector

• COM1 Serial Port

• RST Manual reset switch

• BPHT Status LEDs

• VGA Analog Video connector

• A L Activity and Link Status LEDs for rear GbE V7769 • SATA Serial ATA Activity LED

• SAS1 SAS Lane 1

• SAS2 SAS Lane 2

• HB Heartbeat LED for SAS/SATA controller

The V7768/V7769 provide rear I/O support for the following: digital video, two SATA ports, one Serial and four USB ports. The V7768/V7769 are compatible with GE’s Rear Transition Modules ACC-0602RC and ACC-0603RC.

The front panel connectors, including connector pinouts and orientation, for the V7768/V7769 are defined in Appendix A: Connector Pinouts.

The V7768/V7769 are single board computers loaded with either an Intel Core 2 Duo or Celeron M processor and compatible with modern industry standard desktop systems. The V7768/V7769 therefore retain industry standard memory and I/O maps along with a standard interrupt architecture. The integrated peripherals described in this section (such as serial ports, USB ports, CompactFlash drive, video controller and Ethernet controller) are all memory mapped the same as similarly equipped desktop systems, ensuring compatibility with modern operating systems.
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